东智质量管理系统-新金宝公司让工业更智慧

    1. 新金宝公司

      GETECH Quality Management System G-QMS

      Helps enterprises to rapidly achieve digitalization of quality management

      Whole-Process Quality Management | Continual PDCA Improvements|Intelligent Analytics Decision-Making| Visualized Display| Integrated Operation Platforms| Multi-Population Perspectives

      Pain Points

      1. Ineffective Use of Quality Data

      Difficulty in collecting quality data, info. silos, poor coordination, data value under explored

      2.Quality Metrics Not Unified

      Inconsistent standard/criteria for quality inspection, insufficient authenticity of test conclusions, difficulty in decision-making

      3.Difficulty in Calculating Quality Costs

      Incongruent logics between different systems, difficulty in calculating internal/external quality costs

      4.A Lack of Versatile Quality Systems

      Quality modules using such application systems as ERP and MES are incomplete in their functions and lack practicality

      Core Strength

      • Completely Eliminate Info. Silos
        Supportive of whole quality management business scenarios including research, production, supply, sales and service for manufacturing industry; construct Quality in One System; interoperability of quality data; support the comprehensive coordination in quality management
      • Unified Hadoop Big Data
        Whole process data governance from suppliers to customers, by site provision of an integrated big data platform, unified operation and maintenance.
      • Comprehensive Traceability
        A modern quality management system based on self-developed technology solutions, forward and backward traceability of products/key materials/processes across the whole industrial chain, real-time process control and accurate monitoring of quality status
      • Intelligent Decision-Making and Digital Operation Platform
        Total quality management of production and manufacturing, continuous PDCA improvement, can provide users of different levels with business operation and intelligent decision-making platforms

      Application Scenarios

      QM in Intelligent Manufacturing Industry

      Quality system management/incoming material quality inspection/first and sampling inspection/ incoming and outgoing goods management/ instrumentation management and more

      Laboratory Management

      Automated test scheduling / inspection of automated testing process / equipment maintenance / intelligent maintenance and more

      Total Quality Traceability Management QTS

      Solve product problems from whole industrial chain perspective / key materials / forward and backward traceability and more

      Cases

      Total Quality Management System for a Communication Equipment Manufacturer

      Pain Points:
      •Quality data was collected offline and recorded on paper. The time lag caused by manual recording, making real-time data analysis and info. tracing impossible, lowered management efficiency.
      •Large amounts of quality management work were implemented manually, which were prone to imperfections. The effectiveness of quality control was not guaranteed.

      Solutions:
      GETECH’s QMS has helped to achieve supplier quality management (supplier evaluation, IQC, supplier quality issue management, supplier improvement, SRM etc.), manufacturing quality management (first inspection, in-line inspection, patrol inspection, incoming/outgoing goods inspection, product anomaly management, MES interface to achieve product Hold/Release), customer return quality management, problem management(8D, closed-loop problem solving), document control management, quality system management and so on

      Unified Consortium QM Platform of a Panel Display Enterprise

      Pain Points:
      •There used to be over ten separate quality systems, the data of which were not connected. The separate systems could not match the unified mgmt. service of the whole consortium, thus hampering the launch of unified quality standards across projects and production lines.
      •The many quality systems, made for the old quality mgmt. demands were insufficient in functions. Higher demands for quality systems emerged when product quality and QM standards improved.

      Solutions:
      An integrated quality management system (Quality in One) that runs through the whole product life cycle of research, production, supply, sales and service has been launched in the consortium. Through multi-tenant, the data sharing and isolation has been achieved. This includes laboratory quality, manufacturing quality, supplier quality management, problem management platform, 8D, efficient yield and end-to-end QMS platform across the whole consortium.

      Functional Modules

      It supports NPI planning, development, validation management and FMEA & DFM analysis and so on, summarizing experiences for continuous product improvement. The R&D quality management module can effectively reduce the time and cost of product development, and improve the quality, reliability and safety of products.

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