intelligent equipment management and maintenance based on equipment health index; improve equipment management efficiency and equipment efficiency; helps to build a smart green factory
1、traditional equipment management cannot adapt to enterprises’ new demands
2、enterprise equipment management efficiency is low, and the outcome unsatisfactory, high demand on digitalization
3、difficulty in controlling equipment status, data silos, low data usage rate
4、high cost on equipment operation, maintenance, and spare parts
close-loop management from equipment monitoring to health trend diagnosis, to automatic alarms and to processing maintenance work order
synchronized improvement of equipment efficiency and product yield because of the monitoring of consistency between equipment condition and craft specifications
digitalization brings equipment performance efficiency up by 8%, maintenance cost down by 20%, hence improving the OEE
helps to build an integrated equipment data application system to improve the utilization of enterprise data
intelligent maintenance of equipment, transparent management that helps to increase equipment efficiency, reduce abnormal shutdown and reduce maintenance cost
remote maintenance and diagnosis; accurate prediction on spare parts preparation, enhanced user experience, after-sale service
integrated delivery of digitalized factory; professional equipment management plan; integration and collaboration mode of open API
intelligent dispatchment of work order; accurate inventory management; helps to predict, sell, and add value to spare parts
Client: semi-conductor
Outcome: The panel factory adopted Getech equipment health management products. Engineers can by themselves analyze and run modeling on the data of key equipment (such as pumps, robotic arms, gas concentrators, seals, and so on) through the real-time equipment data collection and monitoring, predictive models of equipment malfunction, importing equipment ledger, mobile maintenance, spare parts sharing management, multi-factor data analysis tools, and so on.
Client: 3C electronics
Outcome: The factory adopted Getech equipment health management products to oversee more than 300 key equipment in terms of data collection, environment data monitoring, and equipment health maintenance. Through automatic warning and assisted repairing, the maintenance response rate has been improved, the abnormal downtime reduced by about 40%, the MTTR reduced by about 25%, and the speed of production line changeover accelerated by about 30%.
Client: equipment manufacturer
Outcome: Beijing Consen is the uncrowned champion of safety control systems in the petrochemical industry. The EHM health management based on the industrial internet has been adopted by the company to realize on its products (equipment and control systems) functions such as the remote monitoring, malfunction diagnosis, intelligent operation and maintenance, transparent delivery, online training and so on. Under the normalization policy of the epidemic, Getech ensures the safe operation of the clients’ petrochemical machine units. Through remote equipment maintenance and diagnosis, accurate prediction of spare parts, the user experience has been enhanced, service cost reduced, and the after-sale service mode established.
